Education, practice-oriented research, and businesses make use of the equipment within the FACT. This equipment is very diverse. The advantage of the FACT is that food grade productions can be realized.
DigiCooker
The DigiCooker is an installation supplied by OMVE, where liquid raw materials, including milk, can be homogenized, pasteurized, or sterilized and filled (in bag-in-box or aseptically manually) at a scale of 100 L/hour. Process conditions can be set within wide ranges of temperature and time, and sensors record the actual values of the conditions realized during the process. It is connected to an adjustable CIP (Cleaning in Place). The realized process conditions are read out and form the input for models that can predict quality parameters. For this, we collaborate with NIZO, which provides process models for education and research. Van Hall Larenstein University of Applied Sciences (VHL) supplements the process models and converts them into an education-relevant software platform.
Pilot Yoghurt Unit
The yogurt unit consists of 4 separate 5 L vessels with a stirring mechanism. It can heat up to 50°C and has temperature, time, and pH control. The product can then be filled into bag-in-box or specific packaging units.
Pilot Membrane Unit
The membrane installation, supplied by Wafilin Systems, includes a micro/ultrafiltration unit and a nanofiltration/reverse osmosis (RO) unit. The capacity depends on the raw material and process but is roughly 50-100 L/hour. It uses commercially available membranes, which can be of various types and compositions. Currently, there is a chlorine dioxide (ClO2) test installation connected for microbial decontamination of the system.
Pilot Sauces Unit
The Sauce Unit, supplied by AZO Liquids, has a capacity of approximately 10 L (batch process). The process can be carried out under partial vacuum. Various sauces and emulsions can be prepared, as well as other products that require a cooking and mixing step, such as ice cream mix or custard. Together with Oliehoorn, this facility is used for making test batches of sauces, for product and process optimization.
Sterilisation Unit
The Sterilization Unit, supplied by SteriFlow, has a capacity of approximately 300 L (to be confirmed). It is a rotating unit with adjustable temperature profiles. Temperature probes record the actual temperature, and, if necessary, also the core temperature of the product.
Cheese Line
The current cheese line consists of 4 vats of 300 L each. Currently, this line is being optimized for the reception of raw milk, where after pasteurization and centrifugation, the cheese milk can be processed into cheese. There is a brine bath and cooling cells for aging.
Milk reception
Together with the Dairy Campus, the infrastructure for the supply of raw milk is being prepared. Starting in 2020, this will result in the daily supply of fresh milk that will be processed into products and used for research and/or practicals.
Storage: cooling cell
There are cooling cells for the storage of raw materials and products (up to 2°C). Freezing capacity is available (-18°C).
Tiny TIM
Together with Triskelion, a Tiny TIM is being installed and made operational. This setup allows for estimating the (human) digestive efficiency of meals, products, and/or ingredients in the small intestine (thus without the fermentative processes that occur in the large intestine).
Analytical capabilities
HR LCMS
The high-resolution LC MS (TOF), supplied by Bruker, is ideally suited for researching unknown components that may have positive or negative effects. Method development can be carried out on it, or routine analyses can be performed using the autosampler. Extensive databases of reference substances have been made available by Bruker to facilitate the identification of compounds. The statistical software enables authenticity analyses or comparisons of production batches.
MilcoScan
The MilcoScan has NIR calibration lines for dairy products from cows and can accurately estimate protein and fat content.
Rheologie
Work is underway to make equipment available that can measure the rheological properties of products.
Automation and robotics
Nordwin College, together with SMC, focuses on the installation and commissioning of an automation and robotics installation that can be used to train operators and technical personnel. This includes fault analysis, programming, data handling, etc. The software environment is similar to many installations in practice, which ensures high realism. This unit has been operational since the end of 2019. Contact us for more information.